Process Simulation Services
Experience
Oil and Gas process plants
I have developed process and control simulations for the process plant in the Oil and Gas industry detail below. Additionally I have supporting OTS engineers working on other refining units, including Catalytic Lube Oil Dewaxing Unit, Delayed Coker, Diesel Hydrotreater, FCC Hydrocracker, UOP Platformer™ and CCR, Residuum Gasifier, Sat Gas Recovery Unit.
Crude Furnace OTS
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
Crude Recontacting Section and Naphtha Hydrotreater OTS
Overhead Receiver, Wet Gas Compressor, Naphtha Hydrotreater and Fractionator, LPG Unit
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
Combined Crude and Vacuum Unit OTS
Update and tuning of a "generic" model to meet customer's expectations, SAT
Combined Crude and Vacuum Unit Optimiser (on-line and off-line)
Crude trains, kerosene and diesel blending, vacuum column, hydrocracker fractionator
KOM, functional design, support modelling
Gas Plant OTS
Technical support for process update project, (existing model), correct problems with existing model, SAT
Hydrogen Unit OTS
Natural Gas feed, integrated steam generation, Benfield system.
Modelling, DCS integration, SAT
Hydrogen Unit OTS
Naphtha and Natural Gas feed, steam export, Benfield system.
KOM, functional design, modelling, MAT, DCS integration, FAT, SAT
LNG Regasification Terminal OTS
Ship, unloading arms, LNG headers, BOG recovery, LNG vapourisation, Sea Water system, other utilities
KOM, functional design, modelling (extend dynamic study model), MAT, DCS & SIS integration, FAT, SAT
LNG Train OTS
Simplified LNG train model covering Acid Gas Removal, Gas drying, Condensate separation, NG chilling, NG Liquefaction, LNG sub-cooling, Nitrogen rejection and End Flash Gas Compression to tie-together utility plant model
LNG Train OTS
Update previously delivered model (by others) to match plant operating conditions, including corrections to DCS loops and compressor anti-surge controller tuning parameters and testing with customer
Oil Production Platform OTS
Well head, inlet manifolds, inlet separators, condensate heaters, flare system
Process modelling, MAT
RFCC (UOP) OTS
Reactor and Regenerator, Main Fractionator, Gas Concentration, Gasoline Splitter, Waste Heat Recovery, Flue Gas Desulphurisation
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
RFCC (UOP) OTS
Reactor and Regenerator, Main Fractionator, Gas Concentration, CO Boiler, Flue Gas Desulphurisation, LPG Merox, Propylene Recovery
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
Sulphur Recovery Unit OTS
Thermal Reactor model
Reactor modelling
Utility Plant OTS
RFG fired gas turbines with supplementary fired waste heat boilers, Steam system including extraction and condensing steam turbine generator sets, Boiler Feed Water System
Model update, SAT
Utility Plant OTS
Gas & Coal fired boilers, Steam header to process steam user, Boiler Feed Water System
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
After the SAT I assisted the DCS engineer and the boiler manufacturer's representative modify the DCS & SIS logic to correct a problem with the logic to start the burners that was identified by the OTS
Utility Plant OTS
Natural Gas fired boilers, Steam System included steam turbine generator sets, Boiler Feed Water System, Fuel Gas System, Electrical System including gas turbine generator sets
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
Utility Plant Optimisation Study
Steam and electrical utility plants using commercial electrical grid to "wheel" electrical power between sites
Utility Plant Optimisation Study
Optimise boiler, steam turbine load allocation and steam turbine vs. motor driven pump allocation
Utility Plant Optimisation Study
Optimise boiler and steam turbine load allocation
Utility Plant RTO
Steam system
KOM, functional design, modelling, MAT, optimisation system task configuration, SAT
Utility Plant Energy Management and Optimisation Study
Produced energy management and optimisation study report, providing a wide range of recommendations, including modifications to control scheme, to solve problems being faced at site.
Vacuum Unit OTS
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
Crude Furnace OTS
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
Crude Recontacting Section and Naphtha Hydrotreater OTS
Overhead Receiver, Wet Gas Compressor, Naphtha Hydrotreater and Fractionator, LPG Unit
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
Combined Crude and Vacuum Unit OTS
Update and tuning of a "generic" model to meet customer's expectations, SAT
Combined Crude and Vacuum Unit Optimiser (on-line and off-line)
Crude trains, kerosene and diesel blending, vacuum column, hydrocracker fractionator
KOM, functional design, support modelling
Gas Plant OTS
Technical support for process update project, (existing model), correct problems with existing model, SAT
Hydrogen Unit OTS
Natural Gas feed, integrated steam generation, Benfield system.
Modelling, DCS integration, SAT
Hydrogen Unit OTS
Naphtha and Natural Gas feed, steam export, Benfield system.
KOM, functional design, modelling, MAT, DCS integration, FAT, SAT
LNG Regasification Terminal OTS
Ship, unloading arms, LNG headers, BOG recovery, LNG vapourisation, Sea Water system, other utilities
KOM, functional design, modelling (extend dynamic study model), MAT, DCS & SIS integration, FAT, SAT
LNG Train OTS
Simplified LNG train model covering Acid Gas Removal, Gas drying, Condensate separation, NG chilling, NG Liquefaction, LNG sub-cooling, Nitrogen rejection and End Flash Gas Compression to tie-together utility plant model
LNG Train OTS
Update previously delivered model (by others) to match plant operating conditions, including corrections to DCS loops and compressor anti-surge controller tuning parameters and testing with customer
Oil Production Platform OTS
Well head, inlet manifolds, inlet separators, condensate heaters, flare system
Process modelling, MAT
RFCC (UOP) OTS
Reactor and Regenerator, Main Fractionator, Gas Concentration, Gasoline Splitter, Waste Heat Recovery, Flue Gas Desulphurisation
KOM, functional design, modelling, DCS & SIS integration, FAT, SAT
RFCC (UOP) OTS
Reactor and Regenerator, Main Fractionator, Gas Concentration, CO Boiler, Flue Gas Desulphurisation, LPG Merox, Propylene Recovery
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
Sulphur Recovery Unit OTS
Thermal Reactor model
Reactor modelling
Utility Plant OTS
RFG fired gas turbines with supplementary fired waste heat boilers, Steam system including extraction and condensing steam turbine generator sets, Boiler Feed Water System
Model update, SAT
Utility Plant OTS
Gas & Coal fired boilers, Steam header to process steam user, Boiler Feed Water System
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
After the SAT I assisted the DCS engineer and the boiler manufacturer's representative modify the DCS & SIS logic to correct a problem with the logic to start the burners that was identified by the OTS
Utility Plant OTS
Natural Gas fired boilers, Steam System included steam turbine generator sets, Boiler Feed Water System, Fuel Gas System, Electrical System including gas turbine generator sets
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
Utility Plant Optimisation Study
Steam and electrical utility plants using commercial electrical grid to "wheel" electrical power between sites
Utility Plant Optimisation Study
Optimise boiler, steam turbine load allocation and steam turbine vs. motor driven pump allocation
Utility Plant Optimisation Study
Optimise boiler and steam turbine load allocation
Utility Plant RTO
Steam system
KOM, functional design, modelling, MAT, optimisation system task configuration, SAT
Utility Plant Energy Management and Optimisation Study
Produced energy management and optimisation study report, providing a wide range of recommendations, including modifications to control scheme, to solve problems being faced at site.
Vacuum Unit OTS
KOM, functional design, modelling, MAT, DCS & SIS integration, FAT, SAT
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